Immersion Heaters

Industrial Immersion Heaters

Industrial heaters are critical components in process heating systems, designed to transfer thermal energy to liquids, gases, solids, or surfaces across a wide range of industries—from oil & gas to food processing, chemical, pharmaceutical, and power generation. At Integro Process Heating Solutions, we design and manufacture robust, energy-efficient heaters engineered to meet stringent thermal, mechanical, and safety requirements.

Each heater type is optimized for specific applications, media compatibility, heating rates, and control requirements.

Direct Heating for Tanks and Reservoirs

Immersion heaters are designed to be installed directly into tanks, vessels, or reservoirs to heat liquids through direct contact. These heaters are highly efficient and can be customized with thermostats, over-temperature protection, and corrosion-resistant sheath materials.

Types:
Flanged Immersion Heaters – Heavy-duty, bolted into nozzles or tank walls
Screw Plug Heaters – Compact, used in small tanks or vessels
Over-the-Side Heaters – Removable heaters for open tanks or chemical baths

Applications:
Electroplating, process fluid heating, tank heating, wax melting, food processing, and chemical baths.

Robust Construction

Designed for vertical or horizontal mounting. Replaceable heating elements (in flanged models) enable hassle-free servicing. Fabricated using high-grade stainless steel, Incoloy, Titanium or copper sheath depending on application. Heavy-duty flanges for secure tank mounting.

High Thermal Efficiency

Direct immersion into the medium ensures rapid and uniform heat transfer. Reduced energy losses compared to external heating methods.

Custom Engineering

Designed as per customer-specific process requirements (voltage, wattage, sheath material, dimensions).

Suitable for heating water, oils, chemicals, and gases.

Safe and Reliable Operation

Incorporation of temperature sensors (RTD/thermocouple) and thermostats for precise control. Over-temperature protection and safety interlocks can be integrated.

Compliance and Quality Assurance

Built to comply with relevant IS/IEC standards. Rigorously tested for insulation resistance, leakage current, and high-voltage performance.

Optional Control Panels

Can be supplied with compatible control panels for temperature regulation, alarms, and digital displays.

Proven Engineering Expertise

Integro brings decades of experience in designing and manufacturing precision-engineered immersion heaters for a wide range of industrial heating applications.

Tailor-Made Solutions

Every heater is customized to your exact process requirements — whether it's for water, oil, chemicals, or hazardous fluids. No one-size-fits-all approach.

High Performance & Efficiency

Our immersion heaters offer rapid heat transfer and energy efficiency through direct immersion, reducing heat losses and operating costs.

Durability You Can Trust

Constructed with premium-grade materials (SS, Incoloy, copper) and corrosion-resistant sheaths to ensure long service life — even in harsh industrial environments.

Safety First

Equipped with thermal sensors, overheat protection, and optional flameproof construction for safe operation in critical applications and hazardous zones.

Quality Compliance

Each unit is tested and certified as per IS/IEC standards, assuring top-notch quality and performance reliability.

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Area Of Operation

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  •   East Africa
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  •   Middle East
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